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Styrofoam varnish

Sometimes it becomes necessary to protect a product from environmental influences. In other words - paint, varnish. But, it is not always at hand lacquer or paint that can dry in a short time. This is one thing. Another that they are not always needed in the volumes that are offered in the store: 0.5 liters or more. Here, varnish from dissolved polystyrene (packaging foam) can come to the rescue, which is quite simple to prepare, but is quite worthy of replacing the "store" one.

Would need


To prepare it you will need:
  • Expanded polystyrene is a polystyrene foam.
  • "Orthoxylene" or simply "Xylene".
  • Small capacity (cut off gas can, beer can, etc.).
  • Wooden hinge.
  • A piece of bandage or gauze.

Styrofoam varnish

"Xylene", "Orthoxylene" is sold in building materials stores, in half-liter and liter bottles. Finding polystyrene foam is also probably not difficult.
Styrofoam varnish

Instead of “Orthoxylene” or “Xylene”, “Butyl acetate” can be used. It would be preferable for our purpose, but it is extremely rare in retail. Trying to dissolve polystyrene foam in acetone, and even more so in gasoline, is not an entirely successful undertaking.
It turns out a jelly-like substance, which is difficult to apply with a thin layer. True, it can be used as glue, but it dries painfully for a long time.

Production of polystyrene polish


Well then. Let's get started. In the prepared container we pour the amount of Orthoxylene necessary for us. Grams 70-100. And slowly, we throw small pieces of "polystyrene" into it.
Styrofoam varnish

To speed up dissolution, it is best to press them lightly with a stick, so that they are completely immersed in the liquid. Almost instantly, abundant gas bubbles are observed. Polystyrene dissolves and the released gas escapes.
Styrofoam varnish

“Polyfoam” “melts” before our eyes, leaving small particles on the surface that also disappear without a trace.
Styrofoam varnish

You need to add polystyrene foam until the consistency of the contents of the container is close to liquid honey. That is, until it begins to drain from the stick in the form of a thread, without breaking up into drops. The thicker the “varnish” becomes, the less rapidly the dissolution of the “foam” occurs.
Now that the density required for us has been achieved, you need to let the tank stand for about 20 minutes, so that all the gas will finally come out. Well, if you really can’t wait, you can stir everything with the same wand - the process will accelerate. Next, covering the container with gauze, or some other material (a piece of cloth from women's tights is used in the photo), we filter its contents into another, clean container, for use and storage of varnish.
Styrofoam varnish

Styrofoam varnish

It turns out to be slightly grayish and almost transparent.
Styrofoam varnish

Already ready for use. At 20 degrees of ambient air, drying out (hand does not cling) - 3-5 minutes. Full cure occurs no later than 1 hour. At 25 degrees, half an hour is enough.
From my own experience: used varnish for varnishing of wooden surfaces, in particular - propellers, wood crafts. Also, adding wood shavings to the varnish from under the rasp, or from a large “sandpaper”, you can putty to fill cracks, chips, holes. The varnish holds very well, is moisture resistant and is quite resistant to abrasion. He covered them, as well, and painted products.There is no difference from the "store" varnish.

Precautionary measures!


"Orthoxylene" is a petroleum-flammable liquid with a rather unpleasant odor. Therefore, working with him at home, most likely, will not quite please the household. For this reason, it is better to do on the balcony, on the street, in the garage. The resulting varnish also has a smell, which disappears completely during drying. Use for items in contact with food - NOT advisable!
Good luck.
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Comments (9)
  1. Sergey K
    #1 Sergey K Visitors February 19, 2019 18:23
    7
    I have never seen this xylene on sale. Maybe I was looking badly?
    And I tried to dissolve polystyrene for use as a varnish 40 years ago, when I got carried away with radio business and had to draw boards. It is soluble in ordinary acetone or nitro solvents 646, 647, etc. Squeeze out the contents of the ballpoint pen into this solution and get a colored varnish. Which of course does not go to any comparison with just nitro varnish. In those days, I used this because there was a shortage.
    1. Andrey Kharitonov
      #2 Andrey Kharitonov Visitors February 22, 2019 5:43 PM
      1
      I already noted in the article that acetone and solvents do NOT roll. With their help, a snot in the form of a coma is obtained. Her, snot, you can only smear, and not varnish it. Read carefully, it says what is used if you do not need a LOT of varnish. But, if you buy a liter can to cover 100 square centimeters - your right and it’s up to you. And "Orthoxylene" is not such a rare solvent.
      1. Sergey K
        #3 Sergey K Visitors March 1, 2019 10:24
        0
        As for the rarity, you are very mistaken, for example, the request for the CFM is two proposals in the country! Moreover, one of Donetsk is not available due to the war.

        Regarding solubility, I already thought of sclerosis, it turned out that no, Soviet polystyrene dissolves in solvent 646 almost completely, so modern leaves an undissolved nozzle, which you just need to throw away and so on until you get a more or less thick solution. The lacquer turned out pretty chery, covering them with a piece of wood the appearance has not changed, but now it does not get wet! Which is also a plus.

        PS: the Soviet polystyrene had to be torn off a little piece from roof insulation :)
  2. Guest Nikolay
    #4 Guest Nikolay Guests February 22, 2019 20:44
    0
    In Soviet times, turpentine was used for this.
  3. Guest Nikolay
    #5 Guest Nikolay Guests February 22, 2019 20:46
    0
    In fact, it’s easier to buy high-quality finished varnish. Now is not the USSR, this good in bulk
    1. Sektor
      #6 Sektor Guests February 28, 2019 3:06 p.m.
      2
      Good in bulk, quality problems.
  4. Taras
    #7 Taras Guests March 6, 2019 3:34 p.m.
    0
    I tried the truth long ago, even in Soviet times, it was not dissolved in any solvent in any solvent, you can’t call it a varnish, but rather it’s liquid, it’s not very glossy but soft, but then nothing will be covered by anything.
  5. Ruslan
    #8 Ruslan Guests May 10, 2019 12:09 PM
    0
    It dissolves well the solvent for alkyd paints. I varnished the roofing material with such varnish for additional moisture protection. Although it turns out a little expensive, but the result is excellent
  6. psevastopolskiiy
    #9 psevastopolskiiy Guests May 13, 2019 10:55 p.m.
    0
    In dichloroethane it dissolves perfectly, although plastic does not stick, but how the varnish fits

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