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How to make Power Bank on 220 V

This portable charger (Power Bank), unlike all manufactured models, produces not only 5 V DC, but 220 V AC, which is very advantageous and can be applied in a wider circle. Power - 60 watts, which is quite a lot for such a small box that easily fits in your pocket.
Even a beginner can assemble this Verbank without proper knowledge of electronics, since everything is built on ready-made Chinese modules.

Will need


  • - 3 pcs.
  • .
  • .
  • .
  • .

Other: plastic for making the case, hot and second glue.
On you can find batteries of various capacities from 600 mA * H to 9800 mA * H, with a voltage of 3.7 V. The total capacity of the power bank is made up of the sum of the capacities of all elements. That is, if all three batteries have a capacity of 3000 mA * H, then the capacity of the bank will be 9000 mA * H.
How to make Power Bank on 220 V

A case must be selected for three elements.
How to make Power Bank on 220 V

Regarding the boost converter (inverter) I want to answer: the power of the presented instance is 60 watts. But this is exactly what you are unlikely to find. Most likely, other smaller converter boards will be available to you. By power, they prevail either at 40 watts or at 150 watts. You can take any.
A distinctive feature of such mini inverters is that they practically do not consume energy in idle mode. They also have a very high efficiency, because the entire capacity will be given in full.
How to make Power Bank on 220 V

5V step-down converter board with USB socket. It is necessary to directly charge devices from 5 V via USB.
How to make Power Bank on 220 V

Making Power Bank 220 V


We install the elements in the holder and measure the total voltage. In the case, they are connected in series and the output voltage of completely infected batteries in the amount is approximately equal to 12.5 V.
How to make Power Bank on 220 V

Consistently with the elements, solder the toggle switch, which will break the entire circuit and more than one converter after shutdown will not just waste capacity.
How to make Power Bank on 220 V

Solder the wires to the inputs of the 220 V converter.
How to make Power Bank on 220 V

And at 5 V.
How to make Power Bank on 220 V

Solder wires to the output of 220 V.
How to make Power Bank on 220 V

We will prepare a universal power outlet.
How to make Power Bank on 220 V

Something like this. You should not particularly delve into, since the connection is not entirely clear, but it works. The 5V converter is soldered directly to the block, but then was soldered in parallel to the inverter.
How to make Power Bank on 220 V

We proceed to the manufacture of the housing of the device. For these purposes, it is good to use thick PVC plastic, foam board, etc. Arrange the elements and roughly cut out the rectangle.
How to make Power Bank on 220 V

We plant a case with elements on hot glue.
How to make Power Bank on 220 V

So is the inverter board.
How to make Power Bank on 220 V

That was the bottom. Cut the top to the same size. We make grooves for the switch and the outlet.
How to make Power Bank on 220 V

In the center you can see a hole - this is under the LED, which is located on the inverter board and sticks out on the legs.
How to make Power Bank on 220 V

Solder the wires to the outlet.
How to make Power Bank on 220 V

In the side wall we fasten a 5 V buck converter with a USB socket and an output connector, which is soldered in parallel to the entire battery by 12.5 V.
How to make Power Bank on 220 V

This connector will be used to recharge the cookbank.
How to make Power Bank on 220 V

We assemble the case, gluing all parts with second glue.
How to make Power Bank on 220 V

How to make Power Bank on 220 V

View of a fully finished device.
How to make Power Bank on 220 V

Testing the Verbank


We turn the switch to the on position and measure the output voltage at the 220 V socket. It shows 203, but this is not critical, in the tolerance of discrepancies.
How to make Power Bank on 220 V

We stick in a 60 W bulb testing for maximum load capacity. The lamp is on.
How to make Power Bank on 220 V

We are trying to charge the mobile phone through charging. The charge is on.
How to make Power Bank on 220 V

We try to work and charge the laptop battery. Everything works without problems.
How to make Power Bank on 220 V

We are trying to charge directly via USB.
How to make Power Bank on 220 V

Everything works as it should!

Charging


The device is charged through a 12 V adapter plugged into the connector.
How to make Power Bank on 220 V

How to make Power Bank on 220 V

This is not entirely correct as it turned out. This type of battery must be charged through a special board. . Thanks to the use of such a board, there will be no voltage difference between the elements in the same circuit.
That's all! Now the 220 V socket will be in your pocket!
How to make Power Bank on 220 V

I would like to finally note that the 220 V output has a high frequency of about 800 Hz. Asynchronous motors, transformers and other equipment that require an accurate frequency of 50 Hz cannot be powered by such a device. And for powering pulse power supplies of laptops, televisions, chargers it is quite acceptable.

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Comments (5)
  1. Sava
    #1 Sava Guests August 3, 2018 11:01
    1
    And for a long time enough work for 220 V.?
  2. Guest Eugene
    #2 Guest Eugene Guests August 6, 2018 00:29
    10
    There are no 18650 batteries with a capacity of 9800 mAh!
    When connected in series, as with the author, the capacity will not increase 3 times!
    The laptop will be charged at best by a few percent. Etc.
    Do not try to make it !!!
  3. the guest
    #3 the guest Guests November 6, 2018 8:19 p.m.
    1
    I "liked" how you calculated the capacity (That is, if all three batteries have a capacity of 3000 mA * H, then the capacity of the bank will be 9000 mA * H). If they stand consistently, as in your case, then at least put a million of them and the capacity will remain 3000 mA * h. Go to school to teach physics.
  4. Vyacheslav Garashchenko
    #4 Vyacheslav Garashchenko Guests June 7, 2019 10:30 a.m.
    0
    Guys, the author considered the capacity of “the entire power bank” according to the principle by which ALL power banks that are on sale are marked :) They all have the total capacity reduced to the voltage of one ion can :) And with this reduction, it doesn’t matter how you included, in series or in parallel. Why do they do this? Because it’s not important for the buyer how it is connected inside, but it’s important how much it will hold. Of course, it would be more correct to indicate in "wat / hours", but "that's the way it is for power banks." So do not blame the author for the fact that he does not know how to correctly calculate the capacity :) He considered "as is customary for all power banks" - the total, reduced to the voltage of one can :)
  5. Vyacheslav Garashchenko
    #5 Vyacheslav Garashchenko Guests June 7, 2019 10:32
    0
    PS But with the laptop is strange. Usually the laptop, and even turned on, pulls so much when charging that the 60-watt converter would immediately shut off due to overload, or “smoke”.

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