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How to restore a screwdriver battery

I think that this problem is already familiar to everyone, when one day you take your screwdriver, turn it on, and it does not work. Next, the first thing you try to put it on charge, assuming that the batteries are simply exhausted. But there it was: charging does not bring results.
This problem is as old as the world. The thing is that inexpensive screwdrivers use relatively cheap nickel-cadmium (NiCd) batteries. They are quite whimsical and with improper operation immediately go out of order.
I suggest you restore your screwdriver so that it is like new. To do this, we simply replace the batteries with similar or better quality.
Although on the Internet most people recommend changing batteries to lithium-ion (Li-ion), but I am not a supporter of a complete rework. After all, you can’t replace them just like that, since lithium-ion batteries need to be charged differently, a charging controller must be introduced, a different power source used, etc. And the case of the batteries themselves will undergo significant changes. No, I just recommend changing the batteries to the same ones, it’s much cheaper and you don’t need to make a fuss and invent anything.

Will need


On we purchase the necessary quantity .
How to restore a screwdriver battery

As you can see, the prices are quite reasonable. Search for your size and quantity. I ordered 12 pcs. The total voltage of the former unit is 14.4 V. One element is 1.2 V. Simple math 1.2 x 12 = 14.4 V.

We restore the battery of a screwdriver


Well, now we proceed directly to the restoration of the screwdriver. Remove the top cover of the battery pack.
How to restore a screwdriver battery

Count your number of items. It is also not superfluous to write off the brand of batteries used.
How to restore a screwdriver battery

How to restore a screwdriver battery

In order not to forget how the batteries are placed inside, I made a kind of map on paper with their location and poles. Do the same so you don’t have to rack your brains later and think what’s going where.
How to restore a screwdriver battery

Now you can disassemble this bundle to release the power terminals, which will be needed just then.
How to restore a screwdriver battery

Here is the complete chain.
How to restore a screwdriver battery

To connect the elements, I took the shield wire from the old USB cable.
How to restore a screwdriver battery

Cut it into even pieces.
How to restore a screwdriver battery

Well tinned everyone.
How to restore a screwdriver battery

Everything is ready to replace one with another.
How to restore a screwdriver battery

Putting the chain together. Solder these segments of the battery with each other, according to the previously drawn scheme.
How to restore a screwdriver battery

In general, closed-type batteries do not solder. Jumpers must be welded by contact welding. But since it is not available, take a powerful soldering iron and quickly solder it.
How to restore a screwdriver battery

We smear the pole with the flux, put a jumper and quickly solder the soldering iron, holding the tip for no more than 1-2 seconds.
How to restore a screwdriver battery

At the end, we glue back the general insulating gaskets on both sides and assemble the block in the reverse order. We measure the voltage at the output terminals. It should be in the region of 14.4 V. If so, then the sequence for turning on the batteries is correct. We set to charge.
How to restore a screwdriver battery

So, simply, without unnecessary manipulations, you can return to work a screwdriver, which will last a very long time, if you follow it properly.
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Comments (19)
  1. Viktor
    #1 Viktor Guests July 14, 2018 11:00 p.m.
    2
    Isn’t it easier to buy a ready-made battery for a screwdriver?
    1. Guest Igor
      #2 Guest Igor Guests August 16, 2018 1:31 p.m.
      3
      Of course it’s easier, but it will be two times more expensive. Here, who is happy with whom. Yes, and not always there is just such a block that you need. Now there are a lot of different screwdrivers.
      1. Guest Vladimir
        #3 Guest Vladimir Guests February 18, 2019 18:09
        0
        Much more expensive than twice. Two batteries are almost like a new screwdriver. And you usually need to buy two batteries. The described method has long been tested.
    2. Ivan
      #4 Ivan Guests September 22, 2018 18:46
      1
      If these g .. manufacturers would continue to produce them, otherwise each one would come up with his own shit, then if you choose it doesn’t fit, but if only on order, then in general a lottery, charging is already bought like that, the socket on it turned out to be 4 mm and the battery hangs there
    3. fantom
      #5 fantom Guests September 27, 2018 07:35
      4
      Everything is easier, gentlemen. From transparent plastic, in the form of a protective film, you cut out a plate. Mark the connection points. Glue plates of thin, tinned tin. And change at least every day
  2. Guest Sergey
    #6 Guest Sergey Guests July 15, 2018 9:56 p.m.
    1
    Sometimes it’s enough to disassemble the battery, find a jar that is not gaining charge and charge it separately, after which the battery starts to work normally
    1. Guest Vladimir
      #7 Guest Vladimir Guests February 18, 2019 18:13
      0
      I wonder how you will charge one battery separately, if the whole battery is 12V or 14.4v, and the battery is 1.5v
  3. Vasya
    #8 Vasya Guests August 25, 2018 18:38
    2
    And nothing is said about the load current. They adjusted the voltage, and in how many minutes will such a battery give up the entire charge?
  4. Guest Michael
    #9 Guest Michael Guests September 6, 2018 01:26
    9
    I believe that this is a futile and stupid undertaking because I tried to do it myself. Stupid because the cost of new batteries is almost equal to the cost of a new battery plus the time to solder where you believe me nervous, But useless yes because for a long time this will not work because Batteries of low-quality kakaba, the sticker was not glued. For a long time, only those that are installed by the factory, relatives and really workers, work!
    1. Guest Alexander
      #10 Guest Alexander Guests December 17, 2018 14:48
      5
      You’re wrong here. I’ve soldered several hundred accs already. The time is 40-50 minutes, and no nerves. Manufacturers often put bad cans for a year or two. They increase the capacity. For example, often 1800 mAh, and native 1700 mAh, a trifle, 10 rubles are installed. differences, but with large volumes a good margin runs up :). Ali also sells cats in packages. You need to know who to buy from.
  5. Guest Samodelkin
    #11 Guest Samodelkin Guests October 21, 2018 07:06 AM
    2
    You buy any suitable cheap block on Aliexpress and internally rearrange it to your own and you do not need to invent anything
  6. Sergey
    #12 Sergey Guests November 29, 2018 16:44
    4
    Any Li-ion battery for a screwdriver contains a control device. I bought a suitable size battery in Leroy and inserted it into Bort instead of my own, I got up almost like my own, only I had to cut and file some places. Delov for an hour with smoke breaks. And he was successful, the price tag was around 400 rubles. And the differences between 12 and 14.4 volts in practice, take any boldly, it will do.
  7. Guest Vladimir
    #13 Guest Vladimir Guests February 3, 2019 18:38
    1
    You cannot solder these batteries with a soldering iron! Moreover, such a power, and a smaller soldering iron will not work out the quality of the junction. It is necessary to take batteries with ready, spot welded, petals. And they already solder, while holding a pair of petals with tweezers, so as not to overcharge the battery. All batteries soldered by the proposed method live no more than 3 months, or even less.
    1. Guest Alexander
      #14 Guest Alexander Guests February 4, 2019 3:51 p.m.
      1
      To find a new battery for my screwdriver is a hefty problem and it costs 2500, I buy a domestic one with the same voltage and capacity within 1000, the elements in which are the same Chinese as in the original one. Work takes about one hour. As for the ban on soldering, the converted 6 pieces were no different from the new ones.The rhetorical question: is welding cold? When welding an iron lintel, which should partially melt, the temperature is much higher than when soldering with low-temperature solder.
      1. Guest Alex
        #15 Guest Alex Guests February 11, 2019 08:13
        1
        In spot welding, the heating is very local, the body does not have time to warm up in a split second.
  8. Register
    #16 Register Guests February 10, 2019 10:30 a.m.
    1
    Well, yes, the voltage is adjusted by the number of batteries. But what about current? In the series connection of the batteries, the voltage is added up, but the current is not. And the possibility is not excluded that in a pack of batteries they will plant each other ... So there are a lot of questions.
  9. Guest Vitaliy
    #17 Guest Vitaliy Guests February 12, 2019 12:23
    1
    Prohibited goods for shipment from China to Russia. "All types of rechargeable batteries and batteries are for devices, machines and other equipment. Often, customs turn a blind eye to the transport of batteries for personal purposes, but there is officially a ban on this."
    1. Guest Yuri
      #18 Guest Yuri Guests June 10, 2019 09:16
      0
      Prohibited lithium for transport by plane.
  10. myron
    #19 myron Guests April 12, 2019 09:22
    0
    cool way, a couple of times it was restored quickly. A battery of 14.4 volts supplied 24 volts. A few charge-discharge cycles, and enough for a season.

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