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Restoring completely rusted cleaver

I am sure that many of you in your life have found antique knives, forks, dishes, etc. So I, sorting the rubble in the old barn, I found a kitchen cleaver, or rather its blade, since the handle has long rotted. He was in a terrible and almost unusable condition. Anyone else in my place would just throw it in the trash and that’s it. But I decided to give him a second life.
Restoring completely rusted cleaver

As you can see, the entire canvas of the cleaver is so badly rusted that sinks in unprepared places have a depth of almost 2 mm. And in general it is not known what thickness of the knife was originally.

Restoring a rusty meat knife


Clamp the knife with a clamp on a piece of wood to the table.
Restoring completely rusted cleaver

And we begin to process angle grinders. Grind one side first.
Restoring completely rusted cleaver

Restoring completely rusted cleaver

Next, we finish on a belt grinding machine.
Restoring completely rusted cleaver

To keep the blade free from nicks, grind off the cutting edge.
Restoring completely rusted cleaver

After a long rough processing, the cleaver looks like this.
Restoring completely rusted cleaver

Then we grind with a circle with the finest grit.
Restoring completely rusted cleaver

We process the hole by passing a drill, drilling all the rust.
Restoring completely rusted cleaver

Slicer ready for polishing.
Restoring completely rusted cleaver

Apply polishing paste.
Restoring completely rusted cleaver

And polish with a soft circle to shine.
Restoring completely rusted cleaver

Shines like new.
Restoring completely rusted cleaver

Pen making


Now you need to make a knife handle. To do this, take a dense tree and draw a contour of a future pen on it with a pencil.
Restoring completely rusted cleaver

We cut along the contour.
Restoring completely rusted cleaver

Cut in half.
Restoring completely rusted cleaver

We make a chisel for the groove under the blade handle.
Restoring completely rusted cleaver

We breed epoxy resin. We generously coat the groove and put the handle of the blade into the recess.
Restoring completely rusted cleaver

Glue the second half of the wooden handle on top and clamp it with a clamp.
Restoring completely rusted cleaver

After drying and hardening of the epoxy resin, we clamp the cleaver in a vice through a piece of wood so as not to leave marks on the blade.
We process the handle, giving it the desired shape.
Restoring completely rusted cleaver

At the end we grind to smoothness.
Restoring completely rusted cleaver

Then we impregnate the tree with drying oil.
Restoring completely rusted cleaver

The last stage is sharpening the cutting edge to a sharp razor. All this is done on a stone with minimal crumb moistened with water.
Restoring completely rusted cleaver

Reconstructed Cleaver


Cuts paper like a razor. Exactly what is needed!
Restoring completely rusted cleaver

Cleaver restored.
Restoring completely rusted cleaver

As you can see, unprocessed sinks - traces of corrosion - are perfectly visible on a shiny canvas. To remove them you need to grind off the knife. I did not do this and removed the optimal layer from the blade. I think this will not affect the quality of cutting.
Restoring completely rusted cleaver

The cleaver turned out to be very good steel - it has not been dull for quite some time.
I generally like antiques. Bye everyone!

Watch the detailed video


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Comments (3)
  1. Guest Alex
    #1 Guest Alex Guests June 27, 2018 02:49
    0
    Well done ...
  2. Guest Vadim
    #2 Guest Vadim Guests March 13, 2019 2:51 p.m.
    0
    Remains of rust could be etched with acid
  3. Evgeniy
    #3 Evgeniy Guests March 18, 2019 8:40 PM
    0
    This is something Scythian.

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