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Dynamo flashlight from stepper motor

Now a lot of digital technology is failing, computers, printers, scanners. Such a time - the old is replaced by the new. But a failed equipment can still serve, although not all, but its individual parts for sure.
For example, printers and scanners use stepper motors of various sizes and powers. The fact is that they can work not only as engines, but also as current generators. In fact, this four-phase current generator is already there. And if you apply even a small torque to the engine, a significantly higher voltage will appear at the output, which is quite enough to charge low-power batteries.
I suggest making a mechanical dynamo flashlight from a stepper printer or scanner engine.

Making a flashlight


The first thing to do is find a suitable small size stepper motor. Although, if you want to make the flashlight bigger and more powerful - take a large engine.
stepper motor

Next, I need a case. I took it ready. You can take soap dishes, or even glue the case yourself.
Body

We make a hole for the stepper motor.
Dynamo flashlight from stepper motor

We install and try on a stepper motor.
Dynamo flashlight from stepper motor

From the old flashlight we take the front panel with reflectors and LEDs. All this can of course be done by yourself.
Dynamo flashlight from stepper motor

We cut out a groove under a headlight.
Dynamo flashlight from stepper motor

Install the star from the old flashlight.
Dynamo flashlight from stepper motor

We make a cutout for the button and set it in the groove.
Dynamo flashlight from stepper motor

On a free site we place a board on which electronic components will be placed.
Dynamo flashlight from stepper motor

Flashlight electronics


Scheme


For the LEDs to shine, they need a constant current. The generator produces a variable, so you need a four-phase rectifier that will collect current from all the motor windings and concentrate it in one circuit.
Scheme

Further, the received current will charge the batteries, which will store the received current. In principle, you can do without batteries - using a powerful capacitor, but then the glow will be only at the time of torsion of the generator.
Although there is another alternative - to use an ionistor, but it takes a considerable time to charge it.
We collect the circuit board.
Dynamo flashlight from stepper motor

Dynamo flashlight from stepper motor

All parts of the flashlight are ready for assembly.
Dynamo flashlight from stepper motor

Build Dynamo Flashlight


We attach the board to the screws.
Dynamo flashlight from stepper motor

We put a stepper motor and solder its wires to the board.
Dynamo flashlight from stepper motor

We connect the wires to the switch and the headlight.
Dynamo flashlight from stepper motor

Here is an almost assembled flashlight with all parts.
Dynamo flashlight from stepper motor

Completely close the case. A "G" -shaped handle is attached to the generator wheel, for which the user will rotate the engine shaft.
Dynamo flashlight from stepper motor

What does the finished flashlight look like.
Dynamo flashlight from stepper motor

That's how it shines.
Dynamo flashlight from stepper motor

Energy is enough to charge miniature batteries. The whole structure is small and fits easily in your pocket. This flashlight is good in that even after spending years without operation, it can earn again in a matter of minutes.

Watch the video



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Comments (2)
  1. Vl
    #1 Vl Guests April 21, 2018 05:22
    5
    Conder swollen
  2. Guest Nikolay
    #2 Guest Nikolay Guests April 21, 2019 11:39
    1
    I have a motor from the printer. Only there are 4 contacts. Where to get the fifth (which is M)?

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