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Video cameras, like cars, have now ceased to be luxury goods and have moved into the category of necessary devices. But, if the camcorder itself is manufactured efficiently and its failure without any external reasons is an infrequent phenomenon, then with the power supplies to them everything is just the opposite - they “burn” with enviable constancy. And if we buy the charger from cell phones without hesitation, then the purchase of a power supply for the right voltage and current can cause some problems.

However, a failed switching power supply can often be restored on its own.

Power Supply


In the photo - a faulty switching power supply, model FC-2000. The output voltage of the PSU is 12 volts at a load of up to 2 A, which is quite enough to power one or two cameras. After two and a half years of work around the clock at its output, the voltage disappeared completely.

open the block


Opening the case of a faulty PSU, we find a board with parts installed on it - among them an electrolytic capacitor with a capacity of 10 to 47-68 μF and with an operating voltage of 400-450 volts; on its conclusions, even after a few minutes, a sufficiently large charge remains. Therefore, first of all, it is necessary to short-circuit its conclusions through a resistance of several kOhms and a power above 0.5W. It is not possible to short-circuit the terminals of the capacitor directly; this can damage it. In the photo in the red rectangle is precisely this detail. Since the bottom of the capacitor is swollen, we can say that the first malfunction is detected.

malfunction detected


In addition to the filter of the rectifier filter mentioned above, components such as a fuse, a rectifier bridge (either a rectifier block or four separate diodes can be installed, as in the photo) and a transistor key - they are enclosed in green rectangles in the photo.

capacitors


The operating voltage of the new capacitor must not be lower than that for which the replaceable one was designed. For verification, you can do with a smaller capacity, but to ensure the normal operation of the power supply, this parameter must be either the same or higher by one position (i.e., the capacitance from 33 μF can be increased to 47 μF).

check the pulse block


Since in the described case the details of the high-voltage rectifier and the transistor turned out to be serviceable, we supply the mains voltage to its input. If you had to change the diodes or the transistor, the first switching on of the power supply should be done through a series-connected incandescent lamp with a power of 25-40 W - due to this, in the presence of hidden malfunctions, the amount of current flowing through the primary power supply circuits will not be fatal.

We connect a voltmeter to the terminals - the voltage is within normal limits. However, having connected even a small load, the output voltage began to change stepwise from 5 to 11 volts, which indicates a malfunction of the stabilization circuits.

solder capacitor


Further verification revealed a malfunction of another electrolytic capacitor installed in the optocoupler circuit of PC 817.

check


Judging by the photo, the capacitor lost about 90% of its capacity.

Switching power supply repair


After installing new parts, thoroughly wash off the flux residues (rosin, solder paste, etc.) with acetone or alcohol to avoid current leaks and possible breakdown and burning out of the board material.

Switching power supply repair


Again, check the power supply. This time, an automotive lamp with a power of 21 W and a consumption current of about 2 amperes is connected to its conclusions - the power supply unit is designed for such a nominal operating current.As can be seen in the photo, he coped with his task “excellently”, the light is on brightly, besides, he managed to save 200-300 rubles and the time that would have been spent searching for a new switching power supply.
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Comments (4)
  1. alex
    #1 alex Guests October 24, 2016 19:20
    6
    THANK !
  2. JOHN
    #2 JOHN Guests August 30, 2017 07:07 AM
    3
    Good.
  3. Ivanov N.
    #3 Ivanov N. Guests February 6, 2018 20:55
    1
    Great theme. Thanks! Success!
  4. Guest Victor
    #4 Guest Victor Guests April 22, 2019 17:25
    0
    Great theme! A huge request, do not spray on small things, but more about the essence of circuitry.

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